Makita Chainsaw UC3003A User Manual

ECHNICAL INFORMATION  
PRODUCT  
P 1 / 8  
T
Models No.  
Description  
UC3003A, UC3503A, UC4003A, UC4503A  
Chain saws 300mm, 350mm, 400mm, 450mm  
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CONCEPT AND MAIN APPLICATIONS  
For European market, the above models have been developed  
as upgraded chain saws of the current UC3001A series models.  
The new UC3003A seies models feature contnuous rating input  
of 2000W while the UC3001A series 1800W.  
L
Additionally, the new series includes Model UC4503A,  
450mm (18") chain saw which is not in the lineup of UC3001A  
series.  
H
Dimensions: mm ( " )  
Length ( L ) 470 (18-1/2)  
Width ( W )  
Height ( H )  
179 (7)  
215 (8-1/2)  
Specification  
Continuous Rating (W)  
Voltage (V)  
230 - 240  
Cycle (Hz)  
50 / 60  
Max. Output (W)  
2,200  
Current (A)  
8.8  
Input  
Output  
2,000  
1,100  
Model No.  
UC3003A  
UC3503A  
UC4003A  
UC4503A  
Chain type  
91VG  
Pitch  
Chain blade  
3/8" 46 drive links 3/8" 52 drive links 3/8" 56 drive links 3/8" 62 drive links  
Gauge  
0.050"  
13.3  
No load chain speed: m/s  
300  
(12)  
350  
(14)  
400  
(16)  
450  
(18)  
Guide bar length: mm (")  
Electric brake  
Clutch  
Yes  
Yes  
Standard equipment  
* Guide bar scabbard .................... 1 pc.  
* Wrench ....................................... 1 pc.  
< Note > The standard equipment for the tool shown may differ from country to country.  
Optional accessories  
* Chain blade  
* Guide bar  
 
P 3 / 8  
Repair  
< 2 > Removing Gear Housing from Motor Housing for Replacement of Armature Assembly (cont.)  
2. Take switch out of gear housing L, and then disconnect the connecting terminal from switch  
as illustrated to left in Fig. 3.  
3. Remove four 5x25 tapping screws as illustrated to right in Fig. 3.  
Now motor housing can be separated from gear housing section.  
Fig. 3  
Connecting terminal  
Gear housing section  
Motor housing  
Switch  
Gear housing L  
Tapping screw 5x25 (4 pcs)  
4. Replace armature assembly as described below (Fig. 4):  
1) After removing motor housing from gear housing, take armature assembly out of motor housing.  
2) Remove straight bevel gear 14 from the armature. This gear can be removed by hand.  
3) Remove ball bearing 629ZZ on the commutator end of armature assembly using Bearing extractor (No.1R269)  
and pliers as illustrated to right in Fig. 4.  
Ball bearing 6301LLB on the drive end of armature assembly can be removed in the same way.  
Fig. 4  
Ball bearing 629ZZ  
Motor housing  
Straight  
bevel gear 14  
Armature  
Bearing extractor  
(No.1R269)  
< 3 > Disassembling Gear Housing  
1. Remove oil tank cap, and remove chain oil from oil tank as illustrated to left in Fig. 5.  
2. Separate cover plate from gear housing R by removing four BT3.5x9.5 tapping screws as illustrated to right  
in Fig. 5.  
Fig. 5  
Gasket  
Oil tank cap  
Cover plate  
Tapping screw  
BT3.5x9.5  
(to be continued to next page)  
 
P 4 / 8  
Repair  
< 3 > Disassembling Gear Housing (cont.)  
Fig. 6  
3. Remove four 5x25 tapping screws and two 5x55 tapping  
screws as illustrated in Fig. 6.  
Removal of the screws will release tubular handle from gear  
housing.  
Tubular handle  
4. Remove tubular handle from the bottom side of gear housing L  
as illustrated to left in Fig. 7.  
5. Remove gear housing R from gear housing L as illustrated to  
right in Fig. 7.  
Tapping  
screw 5x25  
Tapping  
screw 5x55  
Fig. 7  
Tubular handle  
Oil tank  
Gear housing L  
Gear housing R  
Gear housing L  
< 4 > Replacement of Straight Bevel Gear 43 and Oil Pump Complete  
1. Remove gear housing R from gear housing L as described in "<3> Disassembling Gear Housing". (Fig. 5, 6, 7)  
2. Remove ball bearing 608ZZ using Bearing extractor (No.1R269) (Fig. 8)  
3. Remove safety washer from spindle. And now straight bevel gear 43 can be removed from spindle. (Fig. 8)  
Note: Before installing a brand-new straight bevel gear 43, be sure to apply 3g of Makita grease N No.1 to its  
gear teeth.  
Fig. 8  
[Gear housing viewed from the position A]  
A
Straight bevel gear 43  
Safety washer  
Ball Bearing 608ZZ  
Bearing extractor  
(No.1R269)  
(to be continued to next page)