Cornelius Beverage Dispenser TRIAD 150 User Manual

IMI CORNELIUS INC  
ICE/BEVERAGE DISPENSER  
MODEL: TRIAD–150  
Operator’s Manual  
Part No. 620911101  
May, 1998  
Revised: December 19, 2005  
Revision: C  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
© IMI CORNELIUS INC; 1998-2005  
 
MAINTENANCE  
The following dispenser maintenance should be performed at the intervals indicated:  
DAILY (or as required)  
Remove foreign material from vending area drip tray to prevent drain blockage.  
WEEKLY (or as required)  
Clean vending area. Check for proper water drainage from the vending area drip tray.  
MONTHLY  
Clean and sanitize the hopper interior and beverage system, if applicable (see CLEANING INSTRUCTIONS).  
START-UP & OPERATING INSTRUCTIONS  
Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing  
time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Al-  
low 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out  
of ice. Start up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for  
complete information on the beverage system.  
In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will  
continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the ap-  
propriate flavor.  
CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any  
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be  
installed on the unit at all times.  
If the dispenser fails to dispense ice or beverage see troubleshooting guide.  
CLEANING INSTRUCTIONS  
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or  
abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.  
Do not use solvents or other cleaning agents, as they may attack the plastic material.  
Soap solution - Use a mixture of mild detergent and warm (100 F) potable water.  
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing  
solution to this ratio will create a solution of 200 PPM.  
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DISPENSER  
1. CLEANING EXTERIOR SURFACES  
Important: Perform the following daily.  
A. Remove the cup rest from drip tray.  
B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain.  
C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray.  
D. Clean all exterior surfaces with soap solution and rinse in clean water.  
2. COLD PLATE INSPECTION BEFORE CLEANING  
A. Remove splash panel.  
B. Remove the plastic cold plate cover to expose the cold plate.  
C. Locate and remove any debris from the cold plate, drain trough and make certain that the drain holes  
are not clogged.  
D. Reinstall the cold plate cover.  
E. Reinstall the splash panel in the reverse order in which it was removed.  
3. CLEANING INTERIOR SURFACES  
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per  
minute.  
Important: Perform the following at least once a month.  
A. Remove agitator assembly.  
B. Using a long handle nylon bristle brush, clean the interior of the hopper, top, cover and cold plate with  
soap solution. The cold plate can be reached by going through the ice opening on the hopper bottom.  
Make certain to reach the entire surface of the cold plate including the corners. Clean the agitator as-  
sembly with soap solution using a nylon brush or a sponge. Thoroughly rinse the hopper, top cover,  
agitator and cold plate surfaces with clean potable water.  
C. Remove merchandiser and ice chute cover from dispenser.  
D. With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket and cover with soap  
solution and rinse thoroughly to remove all traces of detergent.  
E. Re-assemble Agitator assembly. Take special care to ensure that the thumbscrew is tight.  
F. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator as-  
sembly. Allow to air dry.  
G. Re-assemble ice chute assembly.  
H. Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow  
to air dry.  
I.  
Reinstall merchandiser.  
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2
 
BEVERAGE SYSTEM (IF APPLICABLE)  
WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects  
or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may  
result. Do not use solvents or other cleaning agents, as they may attack the plastic material.  
Soap solution - Use a mixture of mild detergent and warm (100 F) potable water.  
Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing  
solution to this ratio, the required solution of 200 PPM will be obtained.  
Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm  
potable water (120°F).  
1. DISPENSING VALVES  
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed  
on the unit.  
2. PRODUCT TUBING  
Only trained and qualified persons should perform these cleaning and sanitizing procedures.  
A. Sanitize tank systems, Post-Mix and Pre-Mix  
a. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with  
soap solution.  
b. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon  
bristle brush. (Do not use a wire brush). Rinse with clean water.  
c. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.  
Allow to air dry.  
d. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank dis-  
connects with approximately 9 oz. of the sanitizing solution. Close the tank.  
e. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and po-  
table water (120_F).  
f.  
Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning  
tank. Operate the appropriate valve until liquid dispensed is free of any syrup.  
g. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO system.  
2
h. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush  
at least two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of  
the syrup tubing.  
i.  
j.  
Allow sanitizer to remain in lines for fifteen (15) minutes.  
Repeat the step above, applying a different product tube each time until all tubes are filled with  
the sanitizing solution.  
k. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.  
Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.  
l.  
For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then  
open the valves to allow the pressure to be relieved. Remove the valves from the dispenser, dis-  
assemble and wash thoroughly in a mild soap solution.  
m. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.  
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3
 
n. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Oper-  
ate the valves until all sanitizer has been flushed from the system and only product (syrup or pre-  
mix) is flowing.  
B. Sanitize syrup lines, B-I-B Systems  
a. Remove all the quick disconnects from all the B-I-B containers.  
b. Fill a suitable pail or bucket with soap solution.  
c. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon  
bristle brush. (Do not use a wire brush). Rinse with clean water.  
d. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.  
e. Rinse the B-I-B disconnects in the sanitizing solution.  
f.  
Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available,  
the fittings from empty B-I-B bags can be cut from the bags and used. These fittings open the  
disconnect so the sanitizing solution can be drawn through the disconnect.  
g. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the  
sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen  
(15) minutes.  
h. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse  
with clean water and reassemble the nozzle and syrup diffuser to the valve.  
i.  
Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the ap-  
propriate B-I-B container. Operate the valves until all sanitizer has been flushed from the system  
and syrup is flowing freely.  
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4
 
TROUBLESHOOTING  
IMPORTANT: Only qualified personnel should service internal components or electrical wiring.  
WARNING: If repairs are to be made to a product system, remove quick disconnects from  
the applicable product tank, then relieve the system pressure before proceeding. If repairs  
are to be made to the CO2 system, stop dispensing, shut off the CO2 supply, then relieve the  
system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure  
electrical power is disconnected from the unit.  
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-  
tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid  
in locating the defect.  
Trouble  
Probable Cause  
A. Short circuit in wiring.  
BLOWN FUSE OR CIRCUIT BREAKER.  
B. Defective gate solenoid.  
C. Defective agitator motor.  
A. No power.  
GATE DOES NOT OPEN. AGITATOR DOES  
NOT TURN.  
B. Bent depressor plate (does not actuate switch).  
C. Defective dispensing switch.  
GATE DOES NOT OPEN OR IS SLUGGISH.  
AGITATOR TURNS.  
A. Defective gate solenoid.  
B. Excessive pressure against gate slide.  
C. Defective rectifier.  
ICE DISPENSES CONTINUOUSLY.  
SLUSHY ICE. WATER IN HOPPER.  
A. Stuck or bent depressor plate (does not  
release switch).  
B. Defective dispensing switch.  
C. Improper switch installation.  
A. Blocked drain.  
B. Unit not level.  
C. Poor ice quality due to water quality or  
icemaker problems.  
D. Improper use of flaked ice.  
A. No 24 volt power to faucets.  
BEVERAGES DO NOT DISPENSE.  
BEVERAGES TOO SWEET.  
B. No CO pressure.  
2
A. Carbonator not working.  
B. No CO pressure in carbonator.  
2
C. Faucet brix requires adjusting.  
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5
 
Trouble  
Probable Cause  
A. Empty syrup tank.  
BEVERAGES NOT SWEET ENOUGH.  
B. Faucet brix requires adjusting.  
BEVERAGES NOT COLD (UNITS WITH BUILT-IN  
COLD PLATE).  
A. Unit standing with no ice in hopper – no ice in  
cold plate cabinet.  
Contact your local syrup or beverage equipment distributor for additional information and troubleshoot-  
ing of beverage system.  
620911101  
6
 
PARTS LIST / EXPLODED VIEW  
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7
 
34  
16  
38  
4
39  
22  
1
33  
26  
49  
28  
7
24  
43  
45  
23  
2
58  
66  
47  
27  
30  
32  
54  
8
50  
54  
67  
51  
31  
51  
52  
20  
48  
59  
46  
54  
68  
44  
17  
21  
3
5
52  
36  
64  
53  
42  
54  
14  
6
52  
40  
14  
18  
64  
9
35  
25  
72  
61  
64  
61  
63  
57  
10  
12  
11  
69  
52  
29  
10  
41  
13  
57  
19  
52  
37  
60  
15  
FIGURE 1. CABINST SECTION EXPLODED VIEW  
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8
 
CABINET SECTION PARTS LIST  
Index  
No.  
Part No.  
21491  
Name  
1
Gate Slide  
2
22081  
Gate Restrictor  
3
29303R  
15346  
Plate, Motor Mounting  
Agitator Assy  
4
5
29483  
Cover, Rear Wrapper  
Lower Panel Assy  
Electrical Box  
6
Contact Sales  
620019001  
29313  
7
8
Wrapper  
9
Contact Sales  
27107  
Panel C/P Faucet Assy  
Bracket, Depressor Mtg.  
Pin, Drip Tray Mounting  
Switch Boot (Clear)  
Insulation, Cold Plate Drain  
Heyco Snap Bushing  
Drip Tray lift Out  
10  
11  
12  
13  
14  
15  
16  
17  
10145  
31007  
50099  
50767  
620034009  
15087  
Retainer, Agitator  
30794  
32826  
Motor Heater, 115 Volt  
Motor Heater, 230 Volt  
18  
19  
20  
21  
30895  
53011  
31622  
Dispense Switch  
Coldplate Drain Elbow  
Bulb-Daylight 10”  
32498  
32824  
Agitator Motor DB150, 115 Volt  
Agitator Motor DB 150, 230 Volt  
22  
32954  
33409  
Solenoid Assembly, 115 Volt  
Solenoid Assembly, 230 Volt  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
620019101  
29304  
Reflector Panel  
Bracket, Motor Mounting  
Washer, Captivating No. 8  
Hinge, Gusset  
71010  
620019701  
51859  
Seal Motor Shaft  
51891  
Gasket, Gate  
51908  
Plug, Heyco D  
52876  
Gasket, Motor Shaft  
Ice Chute  
620500901  
53168  
Ice Chute Cover  
53241  
Cold Plate Access Cover  
Agitator Disk  
53227  
620506702  
84146040  
62050850  
53019  
Merchandiser, Gray  
Panel, Plexiglass, Inner  
Foamed Sink Assy, Gray  
Lid, Dispenser, Gray  
Hopper Assy., Foamed  
52872  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
15437  
52967  
52972  
53236  
70016  
70017  
70018  
70048  
70056  
70067  
70076  
Baffle, Wiring Encl.  
Plug, Plastic  
Flush Nylon Clip (Graphics)  
Cover C.P. Foamed  
# 10-32 Hex Nut 18-8SS  
# 10-32 Nylon Insert Locknut  
Nut, 1/4-20 Keps  
1/4 Int. Tooth Lockwasher  
No. 10 Flatwasher SS  
7/32 I.D. x 7/8 O.D. x 3/64 Thk Washer  
# 8-32 Keps Nut  
620911101  
9
 
CABINET SECTION PARTS LIST (CONT’D)  
51  
52  
53  
54  
55  
56  
57  
70456  
70171  
70178  
70204  
71089  
70250  
3/16 Pop Rivet  
# 8-32 x 3/8 Phil. Truss  
# 8-32 x 1/2 Phil. Truss  
# 8 x 1/2 A S.S. Phil. Truss  
Shoulder Screw  
1/4-20 Truss HD Phil Screw SS  
15501  
15500  
Push Lever, Ice Dispense  
Lever Ass’y (Cup Activated)  
58  
59  
60  
61  
62  
63  
70260  
70341  
70478R  
70555  
70750  
71006  
1/4-20 x 1 Phil RD HD S.S. Screw  
Gate Slide/Motor Heater Spring  
Clip, Push On  
# 8-32 x 2-5/8 Phil. Truss  
Hose Clamp, Worm (Not Shown; for Drip Tray Drain)  
8-32 x 2-1/8 Phil. Truss Screw(Only used on Units with Lancer  
Valves)  
64  
65  
70959  
# 8-32 Hex Nutsert  
71011  
70970  
Cast Leg (Not Shown)  
Cast Leg, Black (Not Shown)  
66  
67  
70992  
70993  
1/4 Turn Receptacle  
1/4 Turn Retainer  
68  
70994  
1/4 Turn Stud Head  
69  
71036  
Cup Rest  
70  
620029501  
50952  
Adapter, 1” Barb x 3/4 M.P.T. (Not Shown)  
Adapter, 3/4 soc x 3/4 F.P.T. (Not Shown)  
Washer, Switch Spacer  
Flush Nylon Clip  
71  
72  
70847  
73  
53299  
74  
620505201  
620702201  
84146040  
Hopper Foam Shield  
Cold Plate Cleaning Brush  
CC Graphic  
75 *  
N/A*  
NOTE: * Not Shown  
620911101  
10  
 
18  
22  
19  
15  
10  
22  
17  
2
5
16  
8
3
22  
13  
11  
19  
4
11  
19  
7
6
22  
1
9
FIGURE 2. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW  
ELECTRICAL BOX ASSEMBLY  
Item  
No.  
1
Part No.  
Name  
E-Box Ass’y, 115V (Ice only)  
E-Box Ass’y, 115V (B and BC Models)  
E-Box Ass’y, 220V (B and BC Models)  
E-Box Ass’y, 220V (Ice only)  
620303301  
620302001  
620302301  
620303302  
2
3
30514  
30774  
Clamp, Capacitor  
Capacitor, 120 Volt  
Capacitor, 240 Volt  
Power Cord Assy, 120 Volt  
Power Cord Ass’y, 240 Volt  
Terminal Board  
32831  
4
30995  
620302901  
31107  
5
6
7
31620  
Starter  
31621  
Ballast, 120 Volt  
33662  
Ballast, 240 Volt  
8
620314803  
620314802  
620302201  
32682  
Timer, Repeat Cycle, 120 Volt  
Timer, Repear Cycle, 240 Volt  
Socket, Starter  
9
10  
Transformer, 120/24, 80VA  
Transformer, 240/24 80 VA  
Lamp-holder  
32829R  
620302101  
Not Used  
50458  
11  
12  
13  
14  
15  
Strain Relief Bushing  
Heyco Bushing  
50459  
33615  
620301101  
Harness, Solenoid, 115V  
Harness, Solenoid, 220V  
16  
17  
18  
19  
20  
21  
32782  
33617  
70147  
70153  
70217  
Harness, Dispenser Switch  
Harness, Agitator Motor  
#6-32 x 1/2 Phil RD HD Screw  
#6-32 x 3/4 Phil RD HD Screw  
#8-32 x 1/2 Hex SL Washer HD  
70120  
70239  
# 10-32 x 1/2 Ground Screw, 115V  
# 10-32 x 3/4 Ground Screw, 220V  
22  
23  
24  
25  
70075  
70015  
#6-32 Keps Nut  
#10-32 Keps Nut  
32244  
Terminal Strip, 220V (Not Shown)  
VA Resistor, 220V (Not Shown)  
620304601  
620911101  
11  
 
SOLENOID ASSEMBLY  
13  
1
4
10  
3
7
14  
4
12  
11  
9
6
8
2
5
FIGURE 3. SOLENOID ASSEMBLY  
Item  
No.  
Part No.  
32954  
33397  
28172  
28173  
32957  
50752  
50754  
70162  
70015  
51689  
70165  
70057  
70067  
51348  
71007  
70052  
Name  
Gate Solenoid Ass’y, 120 Volt  
Gate Solenoid Ass’y, 240 Volt  
Plate, Solenoid Mounting  
Arm, Gate Lift  
1
2
3
Solenoid  
4
Isolator  
5
Bearing, Gate Arm  
6
Screw, No. 8-32 By 1/4-In. Long  
Hex Nut, No. 10-32  
Locktite  
7
8
9
Screw, No. 8-32 By 5/8-In. Long  
Lockwasher, No. 10  
Washer, .218 I.D. By .875 O.D.  
Spacer  
10  
11  
12  
13  
14  
Spring, Solenoid Arm  
Flatwasher, No. 8  
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12  
 
DRAIN  
1
1
4
3
2
1
1
3
5
FIGURE 4. DRAIN FOR Z STYLE UNITS  
Item  
No.  
Part No.  
70750  
Name  
Hose Clamp  
Drain Tube  
1
2
3
4
5
53170  
51280  
Elbow  
53293  
Coupler  
Contact Factory  
Lower Front Panel  
620911101  
13  
 
WARRANTY  
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman-  
ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or  
Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.  
Please provide the equipment model number, serial number and the date of purchase.  
620911101  
14  
 
IMI CORNELIUS INC.  
 

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