Graco Automobile Parts 127649 User Manual

Instructions  
AUTOMATIC SHUT-OFF NOZZLE FOR  
333468A  
DIESEL EXHAUST FLUID (DEF) (ISO 22241)  
EN • FR • ES  
NOT APPROVED FOR USE IN EXPLOSIVE  
ATMOSPHERES OR HAZARDOUS LOCATIONS  
MODEL 127649  
MAX WPR 345 kPa (3.4 bar) (50 psi)  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions  
 
A
GENERAL WARNINGS  
EN  
To ensure operator safety and to protect the pump from  
Important  
potential damage, workers must be fully acquainted with  
precautions  
this instruction manual before performing any operation.  
The following symbols will be used throughout the manual  
to highlight safety information and precautions of particular  
importance:  
Symbols used  
in the manual  
WARNING  
This symbol indicates safe working practices for  
operators and/or potentially exposed persons.  
NOTICE  
This symbol indicates that there is risk of damage to  
the equipment and/or its components.  
NOTE  
This symbol indicates useful information.  
This manual should be complete and legible throughout.  
It should remain available to end users and specialist  
installation and maintenance technicians for consultation at  
any time.  
Manual preser-  
vation  
All reproduction rights are reserved by Graco Inc. The text  
Reproduction  
rights  
cannot be reprinted without the written permission  
B
FIRST AID RULES  
Contact with  
the fluid  
In the event of problems developing following EYE/SKIN  
CONTACT, INHALATION or INGESTION of the treated product,  
please refer to the SAFETY DATA SHEET of the fluid handled.  
EQUIPMENT MISUSE HAZARD  
WARNING  
Keep the product to be dispensed away from eyes and skin  
Keep the product to be dispensed out of reach of children  
The nozzle must only be used for the purposes for which it  
was designed  
Using unsuitable component parts and materials  
could be hazardous  
Not checking correct part installation could be hazard-  
ous.  
M0302  
3
 
B.1WARNINGS  
EN  
The following warnings are for the setup, use, grounding, and repair of this equipment. The  
exclamation point symbol alerts you to a general warning and the hazard symbols refer to  
procedure-specific risks. When these symbols appear in the body of this manual or on warn-  
ing labels, refer back to these Warnings. Product-specific hazard symbols and warnings not  
covered in this section may apear thoughout the body of this manual where applicable.  
WARNING  
EQUIPMENT Misuse can cause death Do not operate the unit when fatigued or un-  
MISUSE  
or serious injury  
der the influence of drugs or alcohol.  
Do not exceed the maximum working pres-  
sure or temperature rating of the lowest rated  
system component. See Technical Data in all  
equipment manuals.  
Use fluids and solvents that are compatible  
with equipment wetted parts. See Technical  
Data in all equipment manuals. Read fluid  
and solvent manufacturer’s warnings. For  
complete information about your material,  
request MSDS from distributor or retailer.  
Do not leave the work area while equipment  
is energized or under pressure.  
!
Turn off all equipment when equipment is  
not in use.  
Check equipment daily. Repair or replace worn  
or damaged parts immediately with genuine  
manufacturer’s replacement parts only.  
Do not alter or modify equipment. Altera-  
tions or modifications may void agency ap-  
provals and create safety hazards.  
Make sure all equipment is rated and approved  
for the environment in which you are using it.  
Use equipment only for it intended purpose.  
Call your distributor for information.  
Route hoses and cables away from traffic areas,  
sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses  
to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
Toxic Fluid  
or Fumes  
Hazard  
Toxic fluids or fumes can Read MSDS’s to know the specific hazards of  
cause serious injury or  
death if splashed in the  
eyes or on skin, inhaled, or  
swallowed.  
the fluids you are using.  
Store hazardous fluid in approved contain-  
ers, and dispose of it according to applicable  
guidelines.  
Prolonged contact with the treated product  
may cause skin irritation: always wear protec-  
tive gloves during dispensing.  
4
M0302  
 
Personal  
Wear appropriate protec- This equipment includes but is not limited to:  
Protective  
tive equipment when in  
Protective eyewear, safety shoes, close-fitting  
clothing and hearing protection.  
Respirators, protective clothing, and gloves as  
recommended by the fluid and solvent manu-  
facturer.  
EN  
Equipment the work area to help pre-  
vent serious injury, includ-  
ing eye injury, hearing loss,  
inhalation of toxic fumes,  
and burns.  
Wear protective equipment that is suited to the  
operations that need to be performed and re-  
sistant to cleaning products.  
M0302  
5
 
C
THE DISPENSING NOZZLE  
EN  
FOREWORD  
DISPENSER NOZZLE FEATURING AUTOMATIC STOP DE-  
VICE, MADE OF NON-CONDUCTIVE PLASTIC AND DE-  
SIGNED TO BE USED WITH WATER/UREA SOLUTION (DEF,  
AUS32). ALSO COMPATIBLE WITH WATER  
C.1 INTENDED USE  
P.N. 127649  
WATER/UREA SOLUTION - D.E.F. - AUS 32, ACCORDING TO DIN  
70070  
WATER  
CONDITIONS  
OF USE AND  
ENVIRONMENTAL  
CONDITIONS  
Refer to the product technical data  
D
TECHNICAL DATA  
127649  
15 l/min 45 l/min 0.9 bar 1GAS 20 mm 3.5 bar 0.6 Kg  
4 gpm 12 gpm 13 psi  
1BSP .787 inc 50 psi  
1.3 lb  
NOTE  
The wetted materials used in this device are :  
stainless steel, plastic and rubber suitable for AdBlue.  
E
INSTALLATION  
FOREWORD  
The automatic nozzles are supplied ready for use.  
The nozzle features SWIVEL hose-end fitting (complete  
with O-ring) useful for connecting to the supply hose.  
TO ENSURE PERFECT OPERATION, THE DEVICE MUST BE  
USED TO DISPENSE FLUIDS WITH CHARACTERISTICS FALL-  
ING WITHIN THE FOLLOWING PARAMETERS:  
- Qmin .: 15 l/min / 4 gpm -- Qmax: 45 l/min / 12 gpm  
- Pmin. : 1,5 bar / 22 psi - - Pmax: 3,5 bar / 50 psi  
During installation, use adequate sealants, being  
careful no residues remain inside the hose.  
So as not to negatively affect product operation,  
couple the hose-end fitting with the hose without  
using tools such as pliers, etc.  
NOTICE  
Assembly will be easier if the swivel hose-end fitting  
is already fitted on the nozzle.  
Make sure the hoses and the suction tank are with-  
out threading scale or residues which could dam-  
age the nozzle and the accessories.  
NOTICE  
Apply adequate sealants on the male threads of the  
connections and swivels  
Do not use PTFE tape  
NO PTFE TAPE  
6
M0302  
 
F
MODES OF OPERATION  
EN  
FOREWORD  
The main feature of these nozzles is that they are easy to  
use.  
Two operating modes are available:  
1
Dispense by operating the nozzle lever. To interrupt dis-  
pensing manually, release the lever.  
ASSISTED MODE  
2
Use the opening lever lock device for automatic dispens-  
ing.  
To continue dispensing after automatic stop, the lever  
must be fully released before proceeding to operate it  
again.  
AUTOMATIC MODE  
To interrupt dispensing in manual mode, press the lever  
again, thereby releasing the device, and then release.  
Do not use the nozzle outside the parameters indi-  
cated on the ”technical specifications” chart  
NOTICE  
NOTE  
Dispensing is automatically interrupted due to the  
shut-off device, which operates when the level of the  
liquid reaches the end of the spout.  
G
PREMISE  
PREVENTION MISFILLING (optional)  
Refuelling with the nozzle equipped withmagnet switch”  
is only possible in combination with themagnet adapter”  
, so misfuelling into tanks is made impossible  
The “magnet switch” is a fixed magnetic field within the  
filler necks of the nozzle. This opens the magnet switch in  
the spout, so it is only possible to dispense from the tank  
where the magnet adaptor is installed.  
Nozzles equipped with “magnet switch” work only in  
combination with the “magnet adapter. The “mag-  
net adapter” is an optional to be bought separately.  
OPERATION  
NOTICE  
PART NUMBER  
127652  
DESCRIPTION  
Magnet switch misfil spout  
PICTURE  
127654  
Magnet adapter misfil  
adapter (installs into DN40  
filler necks only  
M0302  
7
 
H
NOTICE  
PRELIMINARY CHECK  
EN  
Check the correct operation of the lock device, ac-  
cording to the following procedure:  
1
2
Take a graduated receptacle with a capacity of 20 litres (5  
gal)  
Begin dispensing into the receptacle, setting the lever in  
the minimum flow position, until the receptacle is full.  
LOW  
CLIP  
3
Keeping the lever open, make sure the spout is sub-  
merged by about 5 cm (2 inches).  
5 cm  
4
5
The nozzle must stop, with a click of the lever.  
Repeat the same operations with the lever in medium-  
flow and maximum-flow position.  
Check the correct operation of the stop device as de-  
scribed above.  
MEDIUM  
CLIP  
HIGH CLIP  
6
7
If the nozzle stops during dispensing, check and reduce  
the flow.  
If the dispensing stop device fails to operate, replace the  
nozzle.  
8
M0302  
 
I
INITIAL START UP  
EN  
FOREWORD  
Only start dispensing after making sure that assembly and  
installation have been correctly performed.  
WARNING  
TOXIC FLUID OR FUMES HAZARD  
The faulty operation of this device could cause the spill  
of liquids that are hazardous for people and the envi-  
ronment.  
NOTICE  
NOTICE  
It is a good practice to only operate the nozzle lever  
after making sure the spout has been properly in-  
serted in the mouth of the tank to be filled.  
When using for the first time and every time the  
nozzle is used, following the connection of the sup-  
ply hose, gently operate the lever to enable the air  
to escape from the circuit, until normal operation is  
achieved.  
Check the correct operation of the automatic stop  
device once the tank is full.  
NOTICE  
NOTICE  
Keep fresh water in nozzle path to prevent DEF  
crystals from forming on nozzle end. The nozzle au-  
tomatic cut off may fail if crystallization plugs the  
nozzle orifice. The nozzle tip must be submerged in  
water when the nozzle is holstered.  
J
MAINTENANCE  
PERIODICALLY CHECK THE CORRECT OPERATION OF THE AUTOMATIC  
1
STOP DEVICE  
IF FITTED, IT IS BEST TO PERIODICALLY CHECK THE FILTER AND CLEAN  
IT EVERY 1000 LITRES OF TRANSFER.  
PERIODICALLY CHECK THE TIGHTNESS OF THE CONNECTIONS  
2
3
K
MALFUNCTIONS  
FOREWORD  
THE POSSIBLE CAUSES OF MALFUNCTION ARE MAINLY AT-  
TRIBUTABLE TO THREE FACTORS:  
1
2
3
NOZZLE DIRTY IN INNER HOLE OF LIP AT END OF SPOUT  
OPERATING PRESSURE OF LIQUID TO BE DISPENSED BELOW  
0.5 bar OR ABOVE 3.5 bar  
FLOW RATE TOO LOW OR TOO HIGH  
NOTICE  
Correct and regular maintenance of the nozzle and  
of the system to which it is connected prevents  
malfunctions and possible accidental spills of haz-  
ardous liquids.  
M0302  
9
 
L
DEMOLITION AND DISPOSAL  
EN  
Foreword  
If the system needs to be disposed, the parts which make it up  
must be delivered to companies that specialize in the recycling and  
disposal of industrial waste and, in particular:  
Disposal of  
The packaging consists of biodegradable cardboard which can be  
packing materials delivered to companies for normal recycling of cellulose.  
Disposal of metal Metal parts, whether paint-finished or in stainless steel, can be  
parts  
consigned to scrap metal collectors.  
Disposal of electric These must be disposed of by companies that specialize in  
and electronic  
components  
the disposal of electronic components, in accordance with the  
indications of directive 2002/96/CE (see text of directive below).  
European Directive 2002/96/EC requires that all equipment marked  
with this symbol on the product and/or packaging not be disposed  
of together with non-differentiated urban waste. The symbol  
indicates that this product must not be disposed of together with  
normal household waste. It is the responsibility of the owner to  
dispose of these products as well as other electric or electronic  
equipment by means of the specific refuse collection structures  
indicated by the government or the local governing authorities.  
Information  
regarding the  
environment for  
clients residing  
within the  
European Union  
Disposal of miscel- Other components, such as pipes, rubber gaskets, plastic parts and  
laneous parts  
wires, must be disposed of by companies specialising in the disposal  
of industrial waste.  
M
DIMENSIONS  
396  
10  
M0302  
 
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Graco Extended Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from  
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, ex-  
tended, or limited warranty published by Graco, Graco will, for a period of twenty-four months from the date of sale, repair or re-  
place any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,  
operated and maintained in accordance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused  
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,  
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incom-  
patibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design,  
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor  
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.  
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose  
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,  
labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT  
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no  
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or  
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought  
within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are  
subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim  
for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equip-  
ment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of  
contract, breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceed-  
ings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties  
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procé-  
dures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures  
concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of  
publication. Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 333468 / M0302  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
April 2014  
M0302 rev.00  
 

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