Cornelius Remcor 2849959200 User Manual

IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234  
Telephone (800) 238-3600 Facsimile (612) 422-3246  
INSTALLATION INSTRUCTIONS  
WHITE RODGERS ICE BANK CONTROL KIT (P/N 569000263)  
ON  
UNIVERSAL C–750 PRE–MIX DISPENSERS  
KIT FITS MODELS 2849949200, 2849949020, 2849959200, and 2849959020  
IMPORTANT: All old parts (Ice bank Control Module and Mounting Bracket, Ice Bank Control Probe, and  
the Ice Bank Control Probe Holder) must be returned to IMI Cornelius Inc, Attention: John Engstrom.  
Send returned parts to the above address.  
Read and understand these instructions thoroughly before installing this kit. Retain these instructions as part of  
your equipment manual.  
Table 1. Loose-Shipped Parts  
Item  
No.  
Part No.  
315794000  
3528  
Name  
Qty.  
1
1
Ice Bank Control, White Rodgers  
Box, Ice Bank Control  
Grommet,  
2
1
3
186125000  
313457000  
187188000  
3529  
1
4
Label, Hazard Shock  
Screw, Machine, No. 8–32 X .250  
Holder, Control Bulb  
O–Ring  
1
5
2
6
1
7
180024000  
3575  
2
8
Electrical Wire, Black  
Electrical Wire, Red  
1
9
3576  
1
10 325282000  
11 32038900  
12 040056000  
13 8901  
Screw, Self Drilling, No. 8–18 Thread X .500 Long, No. 2 Point  
2
Snap Bushing  
Wire Tie  
1
4
Electrical Wire Terminal  
Hex Nut  
1
14 330181000  
1
PREPARING DISPENSER FOR KIT INSTALLATION  
WARNING: To avoid possible fatal electrical shock or serious injury to Installer, make sure  
Dispenser is disconnected from power source before attempting to install this kit.  
April 5, 1999  
569000264  
EIMI Cornelius Inc; 1999  
5. Place product coils assembly back in position inside the Unit. Make sure ice bank control capillary tube is  
routed from ice bank control bulb up along right front side (facing front of Unit) of the Unit and on up to the  
ice bank control as shown in Figure 3.  
6. Connect product tubes, connected to the product coils, to backs of the dispensing valves.  
7. Place Unit product inlet fittings up through holes in the agitator motor assembly bracket and secure with  
white plastic washers and hex nuts.  
8. Place the agitator motor assembly bracket back into position on the Unit. Secure agitator motor assembly  
bracket with six screws retained in step 12 of PREPARING DISPENSER FOR KIT INSTALLATION.  
9. Connect product source product inlet lines to Unit product inlet lines fittings on the agitator motor assembly  
bracket.  
10. Place the new ICE BANK CONTROL (item 1) in approximate mounting position on the agitator motor as-  
sembly bracket as shown in Figure 3.  
11. Install SNAP BUSHING (item 11) in hole in ICE BANK CONTROL BOX (item 2).  
12. Connect BLACK ELECTRICAL WIRE (item 8) and RED ELECTRICAL WIRE (item 9) to terminals on the  
ice bank control as shown in Figure 2.  
13. Install ICE BANK CONTROL (item 1) inside the ICE BANK CONTROL BOX (item 2) and secure with  
SCREWS (item 5).  
14. Place ice bank control capillary tube in hole in the key-hole slot in the ice bank control box.  
15. Install GROMMET (item 3) on the ice bank control capillary tube, then slide grommet up on the capillary  
tube and install in key-hole slot in ice bank control box.  
16. Route Unit wiring harness electrical wires in through snap bushing installed in the ice bank control box.  
17. Connect Unit wiring harness green ground wire to ground lug inside the control box. Secure ground con-  
nection with HEX NUT (item 14).  
18. Complete remainder of wiring connections inside the ice bank control box by referring to Figure 4 Wiring  
Diagram.  
19. Place ice bank control in position on the agitator motor assembly bracket. Secure ice bank control to the  
motor assembly bracket with SELF DRILLING SCREWS (item 10).  
20. Very carefully, route capillary tube along Unit wiring harness as shown in Figure 3.  
21. Using WIRE TIES (item 12), secure capillary tube to the Unit wiring harness as shown in Figure 3.  
22. Install LABEL, HAZARD SHOCK (item 4) on ice bank control cover as shown in Figure 3.  
23. Install handle on Unit and secure with screws.  
RESTORING UNIT OPERATION  
1. Fill water tank with water as instructed in manual provided with your Dispenser. USE LOW–MINERAL–  
CONTENT WATER WHERE A LOCAL WATER PROBLEM EXIST.  
2. The Unit product systems should be sanitized at this time. Refer to manual provided with your Dispenser  
for sanitizing instructions.  
3. Connect electrical power to the Unit.  
4. Connect Unit product inlet lines to product tanks, then open each dispensing valve to bleed air from the  
systems and until product is dispensed.  
5. Check the Unit for product leaks and repair if evident.  
6. Check Unit for proper operation, then close hinged top cover.  
3
569000264  
ICE BANK  
CONTROL ASSEMBLY  
(ITEM 1 and 2)  
NO. 2 COIL  
ICE BANK  
CONTROL BULB  
NO. 3 COIL  
6.500  
IN.  
FIGURE 1. ICE BANK CONTROL PROBE LOCATION  
ORING  
(ITEM 7)  
ORING  
(ITEM 7)  
ICE BANK CONTROL  
(ITEM 1)  
ICE BANK  
CONTROL  
BULB  
ICE BANK CONTROL  
BULB HOLDER (ITEM 6)  
RED WIRE  
(ITEM 9)  
CAPILLARY TUBE  
(TO ICE BANK CONTROL)  
BLACK WIRE  
(ITEM 8)  
FIGURE 2. ICE BANK CONTROL  
569000264  
4
SNAP BUSHING  
(ITEM 11)  
AGITATOR MOTOR  
BRACKET  
ICE BANK CONTROL  
ASSEMBLY (ITEMS 1  
AND 2)  
UNIT WIRING  
HARNESS  
HAZARD SHOCK LABEL  
(ITEM 4)  
CAPILLARY  
TUBE  
GROMMET  
(ITEM 3)  
FIGURE 3. UNIT TOP VIEW  
5
569000264  
ICE BANK CONTROL BULB  
FIGURE 4. UNIT WIRING DIAGRAM  

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