Harbor Freight Tools Automobile Parts 45009 User Manual

AIR FILTER, REGULATOR AND  
LUBRICATOR  
92261/  
45009  
ASSEMBLY AND OPERATING INSTRUCTIONS  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
®
Copyright © 2004 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353  
 
6.  
Do not overreach. Keep proper footing and balance at all times. Do not reach over or  
across running machines.  
7. Dress properly. Do not wear loose clothing or jewelry as they can be caught  
in moving parts. Protective, electrically nonconductive clothes and nonskid  
footwear are recommended when working. Wear restrictive hair covering to  
contain long hair.  
8.  
Use eye and ear protection. Always wear ANSI-approved impact safety goggles when  
using air tools. Wear a full face shield if you are producing metal filings or wood chips.  
Wear a NIOSH-approved dust mask or respirator when working around metal, wood,  
and chemical dusts and mists.  
9.  
Maintain tools with care. Keep tools sharp and clean for better and safer performance.  
Follow instructions for lubricating and changing accessories. Inspect tool cords  
periodically and, if damaged, have them repaired by an authorized technician. The  
handles must be kept clean, dry, and free from oil and grease at all times.  
10. Disconnect power. Unplug air compressor (not included) when not in use.  
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are  
removed from the tool or machine work surface before plugging it in.  
12. Avoid unintentional starting. Do not carry any air tool with your finger on the trigger,  
whether it is plugged in or not.  
13. Stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
14. Check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any part  
that is damaged should be properly repaired or replaced by a qualified technician. Do  
not use any air tool if its switch does not turn On and Off properly.  
15. Replacement parts and accessories. When servicing, use only identical replacement  
parts. Use of any other parts will void the warranty.  
16. Do not operate air tools if under the influence of alcohol or drugs. Read warning  
labels if taking prescription medicine to determine if your judgment or reflexes are  
impaired while taking drugs. If there is any doubt, do not operate the tool.  
17. Maintenance. For your safety, service and maintenance should be performed regularly  
by a qualified technician.  
18. Before using any air tool, read and adhere to all instructions and safety warnings provided  
in the instruction manual of the tool being used.  
19. Warning: The brass components of this product contain lead, a chemical known  
to the State of California to cause birth defects (or other reproductive harm).  
(California Health & Safety Code § 25249.5, et seq.)  
Warning:The warnings,cautions,and instructions discussed in this instruction  
SKU 45009, 92261 For technical questions, please call 1-800-444-3353  
 
Page 3  
manual cannot cover all possible conditions and situations that may occur.  
It must be understood by the operator that common sense and caution are  
factors which cannot be built into this product, but must be supplied by the  
operator.  
Unpacking  
When unpacking, check to make sure all parts are included. Refer to the photo  
below, and the Parts List and Diagram located at the end of this manual. If any  
parts are missing or broken, please call Harbor Freight Tools at the number on the  
cover of this manual.  
Regulator  
Pressure Gauge (12B)  
Bowl (2B)  
Air Filter Body (1A)  
Lubricator Body (6C)  
Air Outlet  
(to Air Tool)  
Air Inlet (from  
Compressor)  
Mounting Bracket  
(11B)  
Lubricator Metal  
Guard (12C)  
Air Filter Metal  
Guard (9A)  
Air Pressure  
Adjusting Rod (1B)  
Quick Release Button  
Quick Release Button  
Assembly  
1. Secure the Mounting Bracket (11B) to the Regulator Bowl (2B) if the unit is to  
be mounted to a flat surface. See photo above.  
Use the screws holding the Regulator Bowl to the Regulator Valve (6B).  
Securely tighten. The Mounting Bracket holes must face to the rear of the  
unit.  
2. Apply pipe thread seal tape to the fitting of the Pressure Gauge (12B).  
3. Carefully screw in (clockwise) the Pressure Gauge fitting into the Regulator  
Valve (6B).  
Do not overtighten. Stop turning the Pressure Gauge when the scale is  
facing up as shown above.  
REV 07/06  
SKU 45009, 92261 For technical questions, please call 1-800-444-3353  
 
Page 4  
4. Verify that the air Filter Element (4A) is in place on the Filter Body (1A), then  
place the Plastic Bowl (7A), labeled Air Filter, inside the Metal Guard (9A).  
5. Slide the Upper Lid (10A) over the Metal Guard (9A) and place into the Filter  
Body (1A). Securely tighten the Upper Lid (10A) by turning clockwise.  
6. Place the oiler Plastic Bowl (10C), with O-ring (9C), into the Metal Guard  
(12C).  
7. Slide the Upper Lid (13C) over the Metal Guard (12C) and place into the  
Lubricator Body (6C). Securely tighten the Upper Lid (13C) by turning  
clockwise.  
8. Secure the unit assembly by the Mounting Bracket (11B) to a flat surface  
using the appropriate hardware (not supplied).  
9. Remove the Oil Plug (2C) on top of the Lubricator Body (6C) and add air  
lubricator oil to the maximum level. Replace Oil Plug.  
Air Connections  
Caution: Avoid injuries. Before connecting this unit to the air compressor, be  
certain that the air compressor is unplugged from the power source, and all  
pressure is released from its tank.  
The illustration below shows the general connection for the Air Filter-Regulator  
and Lubricator.  
1. Apply pipe thread seal tape to the both ends of a double-sided connector  
(not supplied), and screw into the air inlet of the Filter Body (1A). Securely  
tighten.  
2. Apply pipe thread seal tape to the both ends of a double-sided connector  
(not supplied), and screw into the air outlet of the Lubricator Body (6C).  
Securely tighten.  
3. Connect the compressor air output hose or pipe to the air inlet connector  
(not supplied) on the Filter Body (1A). Quick connectors and couplings (not  
supplied) may be used for convenience. Use pipe thread seal tape.  
SKU 45009, 92261 For technical questions, please call 1-800-444-3353  
 
Page 5  
4. Connect the air output hose to the air outlet connector (not supplied) on the  
Lubricator Body (6C). Quick connectors and couplings (not supplied) may be  
used for convenience. Use pipe thread seal tape.  
Operation  
1. Turn on the Compressor and check for air leaks.  
If any are found, turn the Compressor off, drain air from tank, and fix the  
leak.  
2. With the Compressor ON, turn the Air Pressure Adjusting Rod (1B) to adjust  
the air pressure as read on the Pressure Gauge (12B).  
3. Adjust the oil flow by viewing the View Dome (1C) and adjusting the Oil Feed  
Adjustment Screw (4C) next to it.  
4. Under pressure, press the Quick Release Button to expel any accumulated  
moisture from the Air Filter. Do this daily.  
Maintenance  
1. Check oil level in Lubricator Plastic Bowl (10C) daily. Refill if below minimum  
level.  
2. Periodically disassemble the Air Filter and Lubricator assemblies and remove  
all dirt and debris. Remove air pressure before cleaning.  
Parts List  
Part  
1A  
2A  
3A  
4A  
5A  
6A  
7A  
8A  
9A  
Description  
Part  
Description  
Filter Body  
O-ring  
10B Pop-up Valve Cap  
11B Mounting Bracket  
12B Pressure Gauge  
Spiral Baffle  
Filter Element  
Umbrella Baffle  
Screw Rod  
Plastic Bowl  
Plastic Drain  
Metal Guard  
1C  
2C  
3C  
4C  
5C  
6C  
7C  
8C  
9C  
View Dome  
Oil Plug  
O-ring  
Oil Feed Adjustment Screw  
Drip Tube  
Lubricator Body  
Screw Rod  
Coupler  
10A Upper Lid  
1B  
2B  
3B  
4B  
5B  
6B  
7B  
8B  
9B  
Adjusting Rod  
Regulator Bowl  
Spring Washer  
Spring  
O-ring  
10C Plastic Bowl  
11C Plastic Drain  
12C Metal Guard  
13C Upper Lid  
1D  
2D  
Diaphragm  
Regulator Valve  
Regulator Valve  
Spring  
Filter-Regulator Connector  
Lubricator-Regulator Connector  
O-ring  
NOTE: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
SKU 45009, 92261 For technical questions, please call 1-800-444-3353  
 
Page 6  
Assembly Drawing  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS  
MANUAL AS A REFERENCETOOL ONLY. NEITHERTHE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIEDTO MAKE ANY REPAIRSTOTHE PRODUCT ORTHAT HE OR SHE IS QUALI-  
FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.  
THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO  
THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 45009, 92261 For technical questions, please call 1-800-444-3353  
 
Page 7  

Hamilton Beach Toaster hamilton beach 2 slice toaster User Manual
Harbor Freight Tools Drill 16 speed floor drill press User Manual
Hasbro Games 07 007 User Manual
Heath Zenith Indoor Furnishings UT 9260 WH User Manual
Honeywell Fire Pit CQ8000A User Manual
Honeywell Home Theater Server Optiflex User Manual
HP Hewlett Packard Home Theater System 2000495 User Manual
HP Hewlett Packard Projector VPL CX75 User Manual
HP Hewlett Packard Switch L10 User Manual
Husqvarna Trimmer 123HD65X User Manual